GEMELS S.p.A.

Mission

• The excellence in quality is our real and personal mission towards the continuous innovation and improvement, which allows us to work in sectors and with customers of high position and importance.
• Achieve the goals developing the personal and professional success of our colleagues in our Community, in a friendly environment.
• Always look for new challenge and expand the fame of our brand worldwide, focusing on new markets and facing with the best player in the world.

Vision

• Be proud to present our Company founded on solid and honest grounds that succeeded to expand at international level and become a worldwide leader in the production of industrial parts.
• Give to our Partners new and more reliable products every year, offering different Lean and technologically advanced solutions.
• Propose the best service and quality-price ratio in a competitive market, yearning to become the first or the second Company in the world.
• Share our success with our Community.

Philosophy

Gemels founds its philosophy on being a Company completely different from the others in every respect for courage and honesty.

Our philosophy is not based on the enrichment of the Company management, but on its sharing with our colleagues and their families, that work with passion looking for the continuous improvement, growth and perfection. The real success of Gemels is what we inspire in the life of our colleagues, seeing then their personal success.

We base our philosophy on a creative concept of long period, where women firstly hold important positions and we generate a chain of values that reaches their children, that once involved in the Company’s reality will bring the learned culture. In GEMELS it is essential the value we give to people that are part of our Community: they are the one who makes the Company.

Fully understand our philosophy, which is completely out of the ordinary, as far as you try is often difficult, almost impossible. GEMELS is not a Community for everybody. If you like impossible challenges, if you would like to become a champion, and you are an honest person, you could be part of our reality.

Our differential value is understood by those who had made direct experience in Gemels.

The principles of TPS (Toyota production system) are the basis of GEMELS philosophy, based on lean production, on 5S, on excellence in quality and on a process of continuous improvement (kaizen 改善).
Thanks to these strong believes, GEMELS has specialized over the years in the design and manufacture production of valves for special & critical applications, providing customers with lean solutions and customized valves. Thanks to the rigorous study of advanced and innovative solutions, GEMELS also obtained 2 patents in Italy and Europe.

The production area, where GEMELS produce more than 60.000 ball valves per month, consists of more than 40 machines including automatic numerical controlled machines and semi-automatic ones, among which CNC, lathes, transfers, boring machines, machining centers etc.
These technologies and the high qualified personnel help GEMELS to achieve the quality standards and excellence, obtaining the required technical characteristics and being trustworthy in the field. All the production is guaranteed 100% MADE IN ITALY.

To ensure an additional quality guarantee, at the beginning of 2017 it was installed in our plant a new automatic assembly line for the mounting and testing of the ball valves. This machine permits the assembly and the relative test, of all the standard valves up to 1”. For each assembled valve it is done an automatic report that shows every step of the process, thanks to the pictures shot by the cameras placed in each station of the machine. For additional information about this automatic assembly line, it is possible to view the video in the gallery section.
Besides this machine, there is the ‘historic’ manual assembly line for the assembly of the valves with bigger DN and special models.

The quality department guarantees that all the production follows all the required standards, performing rigorous tests before and after the assembly of all the production. After the internal assembly, all valves are 100% tested using specific test benches. Moreover, in our Internal Laboratory GEMELS qualified personnel tests the life of the valves, simulating with special machineries (burst test, impulse test, saltspray test, climatic room, tridimentional check, microscope, hardness gauge, bidimentional gauge) critical applications and conditions to constantly ensure the highest quality.

With a warehouse of 2.000mq, divided between components and finished product, Gemels is able to guarantee a wide range of products with fast delivery.